Case Studies

Air Technologies® Helps Customer Reduce Energy Consumption by 36% and Resolve Pressure Issues

A print and digital communications company southwest of Louisville, Kentucky, was experiencing pressure problems throughout its plant. Concerned that its two older 50 HP and 100 HP air compressors would cause more issues for an upcoming expansion, they called the experts at Air Technologies® who conducted an air audit. The audit revealed that a single … Continue reading Air Technologies® Helps Customer Reduce Energy Consumption by 36% and Resolve Pressure Issues

Air Technologies® Eliminates Pressure Problems with Single Compressor

A custom woodworking, window shutter and interior trim plant was operating three old air compressors. Due to their age and condition, the trio functioned poorly, causing air pressure problems throughout the plant. With a plant expansion approaching, the company called in the experts from Air Technologies®. After performing an audit, an Air Technologies® sales engineer … Continue reading Air Technologies® Eliminates Pressure Problems with Single Compressor

DirectAIR® System Provides Manufacturer With $72,171 In Energy Savings

A metal stamping, warehousing and distribution manufacturing company was operating three old air compressors. Tired of inefficiencies, breakdowns and high maintenance costs, the company reached out to Air Technologies®. Air Technologies® performed an air audit and recommended the DirectAIR® compressed air utility service. Air Technologies® installed a complete DirectAIR® state-of-the-art compressed air facility on the … Continue reading DirectAIR® System Provides Manufacturer With $72,171 In Energy Savings

Air Technologies® Helps Customer Decrease Annual Energy Costs by $5,200 and Earn a $1,750 Rebate.

A leading metal service center’s old 40-horsepower (HP) oversized air compressor was experiencing pressure problems, short cycling and using too much energy. To resolve the problem, the company called the experts at Air Technologies®. After an air audit, an Air Technologies® sales engineer found that the plant could run more efficiently by downsizing to a … Continue reading Air Technologies® Helps Customer Decrease Annual Energy Costs by $5,200 and Earn a $1,750 Rebate.

How One Company Eliminated Air Compressor Repairs & Downtime

An Air Technologies® customer that manufactures equipment for the packing and shipping industries realized that it needed to replace outdated, oversized air compressor equipment. They were running two machines — one with a 100-horsepower (hp) motor and one with a 50-hp motor. With breakdowns becoming more frequent and costly downtime and repair expenses mounting, the … Continue reading How One Company Eliminated Air Compressor Repairs & Downtime

Air Technologies® helps customer earn $8,000 energy rebate

Air Technologies® helped a northwest Ohio manufacturer lower energy costs and earn an $8,000 energy rebate by recommending more energy-efficient solutions for the plant. The company, which produces aluminum and zinc die castings, began experiencing failures with its current compressors and dryers after adding new machinery to increase its production capacity. That’s when the experts … Continue reading Air Technologies® helps customer earn $8,000 energy rebate

Indiana Michigan Power honors Air Technologies® for saving customers 4.1 million kilowatt-hours in energy

AEP Indiana Michigan Power recently recognized Air Technologies® as the Top Performing Trade Ally in Indiana for saving customers 4.1 million kilowatt-hours (kWh) of electrical energy in 2017. In addition to helping the utility’s customers reduce their energy usage, Air Technologies® helped customers earn $246,000 in energy rebates in 2017 through such products and services … Continue reading Indiana Michigan Power honors Air Technologies® for saving customers 4.1 million kilowatt-hours in energy

Air Technologies service repair

Air Technologies® Service Tech Saves Customer $11,000 in Repair Costs

A customer recently avoided spending thousands on unneeded repairs after an expert Air Technologies® service technician got to the root of the problem. The customer suspected that its air compressor needed a new motor and airend — a cost of about $11,000. To confirm his suspicion he contacted Air Technologies® to diagnose the problem and … Continue reading Air Technologies® Service Tech Saves Customer $11,000 in Repair Costs

Air Technologies® helps manufacturer receive 47% annual energy savings and $11,000 energy rebate

A new Atlas Copco air compressor helped a chemical manufacturer save 47% in energy costs and receive a $11,000 energy rebate. Crown Technologies was operating an aging 50-horsepower load/unload air compressor at unnecessary high pressure. Air Technologies® performed an audit on the compressed air system and recorded amps on the compressor for a one-week period. … Continue reading Air Technologies® helps manufacturer receive 47% annual energy savings and $11,000 energy rebate

DirectAIR® system provides manufacturer with $72,171 in energy savings

DirectAIR® system provides manufacturer with $72,171 in energy savings A new DirectAIR® system from Air Technologies® helped a contract manufacturer increase efficiency, reliability and energy savings. Highlands Diversified Services, Inc. — a privately held, vertically integrated contract manufacturing company specializing in metal stamping, welding, powder coat painting, assembly, warehousing and distribution — was operating three … Continue reading DirectAIR® system provides manufacturer with $72,171 in energy savings