Case Studies

Customer Saves $77,000 in Energy Costs with ManagAIR® Advanced Monitoring System

An integrated communications provider was in the process of consolidating two production facilities. Both facilities were operating older compressed air units from multiple manufacturers with no controls. The company was concerned about the efficiency and reliability of the older equipment, so they contacted Air Technologies® for a total solution. Air Technologies® conducted an air study of … Continue reading Customer Saves $77,000 in Energy Costs with ManagAIR® Advanced Monitoring System

ManagAIR® Reveals Opportunity for Customer to Save Over $45,000 in Energy Costs

A Cincinnati-based manufacturer of paper towels and toilet paper was operating two oil-free compressors without controls, manually switching between them each week to decrease the strain on each. The commercial real estate services firm that manages the facility was concerned about efficiency at the manufacturer’s site, so they turned to Air Technologies® for a reliable … Continue reading ManagAIR® Reveals Opportunity for Customer to Save Over $45,000 in Energy Costs

Air Technologies® Saves Customer $21,942 in Energy Costs

PMC Smart Solutions, a Cincinnati-based company that specializes in precision plastic components, was running an inefficient 75 HP modulating compressor and a 75 HP load/no load compressor. While the modulating compressor could no longer keep up with air demands, the load/no load compressor was running unloaded 46% of the time with a high number of … Continue reading Air Technologies® Saves Customer $21,942 in Energy Costs

DirectAIR® Enables Construction Materials Manufacturer to Reduce Annual Energy Costs

Save Money and Decrease Downtime with DirectAIR® A construction materials manufacturer was experiencing poor compressed air quality, air compressor failures, excessive energy costs and extensive maintenance at one of its plants in Indiana. Air Technologies® had provided helpful, cost-efficient solutions at other company-owned facilities, so they reached out to Air Technologies® for support. After conducting … Continue reading DirectAIR® Enables Construction Materials Manufacturer to Reduce Annual Energy Costs

Air Technologies® Saves Truck Parts Manufacturer $12,000 in Annual Energy Costs

An Indiana-based company that specializes in manufacturing and distributing truck parts — manual transmissions, steering gears, differentials and other accessories — was operating two 20-year-old 75 HP rotary screw compressors in modulation. One compressor was a lead compressor while the other one served as a backup. The company was experiencing high maintenance costs and high … Continue reading Air Technologies® Saves Truck Parts Manufacturer $12,000 in Annual Energy Costs

DirectAIR® Enables Stamping Company to Save $72,000 in Energy Bill

Let Continuous Compressed Air Provide Production Reliability and Lower Costs A Kentucky manufacturing company that was operating three old air compressors was able to reduce its energy usage by 39 percent and save $72,171 in annual energy costs with DirectAIR® compressed air utility service from Air Technologies®, a total industrial solutions provider. After performing an … Continue reading DirectAIR® Enables Stamping Company to Save $72,000 in Energy Bill

Air Technologies® Solution Saves 63% in Annual Energy Costs and Earns $12,000 Rebate

A top printing company in Indiana was experiencing challenges with a 30 HP air compressor that was operating in modulation control and running at minimum load for extended periods of time. The printer also was experiencing an issue with water in the air lines, which was damaging print jobs and creating additional costs for the … Continue reading Air Technologies® Solution Saves 63% in Annual Energy Costs and Earns $12,000 Rebate

Accessories Manufacturer Reduces Energy Costs & Earns Rebate

An Ohio-based manufacturer of truck caps and other truck accessories was operating five 50 HP air compressors — three of which featured modulation control units and two that held load and unload control capacity. The compressor system lacked a central control system, which meant that all five compressors were operating independently from one another and … Continue reading Accessories Manufacturer Reduces Energy Costs & Earns Rebate

Screw Compressor Helps Tire Manufacturer Save Energy Costs and Earn Energy Rebate

A Midwestern-based manufacturer of commercial, fleet, retail tire and wheel reconditioning products and services was operating two 50 HP air compressors in a load/unload control scheme to meet the facility’s compressed air demands. Due to a lack of storage, inefficient controls and unexpected spikes in air demands, the air compressors often operated unloaded, wasting significant … Continue reading Screw Compressor Helps Tire Manufacturer Save Energy Costs and Earn Energy Rebate

Atlas Copco Air Compressor Helps Packaging Company Reduce Energy Usage by 56% and Earn $46,960 Energy Rebate

An Indianapolis-based facility that specializes in custom packaging solutions for branded and healthcare markets was operating an oversized air compressor that was cycling excessively, using significant amounts of energy and accelerating the wear of the compressor’s control valves, and thus causing frequent and costly maintenance. The packaging company called the compressed air experts at Air … Continue reading Atlas Copco Air Compressor Helps Packaging Company Reduce Energy Usage by 56% and Earn $46,960 Energy Rebate