Case Studies

Screw Compressor Helps Tire Manufacturer Save Energy Costs and Earn Energy Rebate

A Midwestern-based manufacturer of commercial, fleet, retail tire and wheel reconditioning products and services was operating two 50 HP air compressors in a load/unload control scheme to meet the facility’s compressed air demands. Due to a lack of storage, inefficient controls and unexpected spikes in air demands, the air compressors often operated unloaded, wasting significant … Continue reading Screw Compressor Helps Tire Manufacturer Save Energy Costs and Earn Energy Rebate

Atlas Copco Air Compressor Helps Packaging Company Reduce Energy Usage by 56% and Earn $46,960 Energy Rebate

An Indianapolis-based facility that specializes in custom packaging solutions for branded and healthcare markets was operating an oversized air compressor that was cycling excessively, using significant amounts of energy and accelerating the wear of the compressor’s control valves, and thus causing frequent and costly maintenance. The packaging company called the compressed air experts at Air … Continue reading Atlas Copco Air Compressor Helps Packaging Company Reduce Energy Usage by 56% and Earn $46,960 Energy Rebate

ModulAIR® and ManagAIR® Reduce Downtime and Cut Energy Usage

A family-owned, private label manufacturer was dealing with costly maintenance repairs at its Sandusky, Ohio, facility due to faulty oil-injected screw compressors. The company, committed to the highest levels of food safety and quality, was dissatisfied with the system as the oil was passing downstream and contaminating the products. The manufacturer reached out to Air … Continue reading ModulAIR® and ManagAIR® Reduce Downtime and Cut Energy Usage

DirectAIR® Delivers Increased Productivity and $41,000 in Energy Savings!

A construction materials manufacturer was experiencing poor compressed air quality, air compressor failures, excessive energy costs and extensive maintenance at one of its plants in Indiana. Due to the successful solutions that Air Technologies® had provided at other company-owned facilities, the customer reached out to Air Technologies® for help. After conducting an air audit, Air … Continue reading DirectAIR® Delivers Increased Productivity and $41,000 in Energy Savings!

Air Technologies® Helps Paper Manufacturer Save Thousands in Energy Costs with ManagAIR® and New Compressors!

An Ohio paper and packaging company had worn-out and inefficient compressors that were leading to breakdown and downtime issues throughout the plant. The company contacted Air Technologies® for expert advice and an air audit. After performing the audit and system evaluation, an Air Technologies® sales engineer recommended replacing the existing air compressors with two Atlas … Continue reading Air Technologies® Helps Paper Manufacturer Save Thousands in Energy Costs with ManagAIR® and New Compressors!

DirectAIR®: Efficient and Reliable

A new DirectAIR® system from Air Technologies® helped a garage door manufacturer increase efficiency, reliability and receive a $25,000 energy rebate. The garage door manufacturer, which specializes in residential and commercial garage door design, installation and repairs, was running four outdated air compressors and was using an undersized refrigerant dryer that wasn’t serving production goals. … Continue reading DirectAIR®: Efficient and Reliable

DirectAIR Saves Customer $100,000 in Annual Maintenance Costs

A Louisville, Ky., chemical manufacturer was operating three older air compressors that required frequent repair and was spending $100,000 annually just to maintain the equipment. The manufacturer didn’t want to purchase new equipment, so it reached out to Air Technologies® for expert advice. After an air audit, an Air Technologies® sales engineer suggested DirectAIR® utility … Continue reading DirectAIR Saves Customer $100,000 in Annual Maintenance Costs

Air Technologies® Helps Customer Reduce Energy Consumption by 36% and Resolve Pressure Issues

A print and digital communications company southwest of Louisville, Kentucky, was experiencing pressure problems throughout its plant. Concerned that its two older 50 HP and 100 HP air compressors would cause more issues for an upcoming expansion, they called the experts at Air Technologies® who conducted an air audit. The audit revealed that a single … Continue reading Air Technologies® Helps Customer Reduce Energy Consumption by 36% and Resolve Pressure Issues

Air Technologies® Eliminates Pressure Problems with Single Compressor

A custom woodworking, window shutter and interior trim plant was operating three old air compressors. Due to their age and condition, the trio functioned poorly, causing air pressure problems throughout the plant. With a plant expansion approaching, the company called in the experts from Air Technologies®. After performing an audit, an Air Technologies® sales engineer … Continue reading Air Technologies® Eliminates Pressure Problems with Single Compressor

DirectAIR® System Provides Manufacturer With $72,171 In Energy Savings

A metal stamping, warehousing and distribution manufacturing company was operating three old air compressors. Tired of inefficiencies, breakdowns and high maintenance costs, the company reached out to Air Technologies®. Air Technologies® performed an air audit and recommended the DirectAIR® compressed air utility service. Air Technologies® installed a complete DirectAIR® state-of-the-art compressed air facility on the … Continue reading DirectAIR® System Provides Manufacturer With $72,171 In Energy Savings